Fabric Forms Building Facade

Fabric formwork is a building technology that involves the use of structural membranes as the main facing material for concrete moulds. Unlike traditional formwork, the material is highly flexible and can deflect under the pressure of concrete.

The aim is to use industrial robots to cast new concrete forms. They harness the precision of six-axis industrial robots and the freedom of fabric to accomplish new building systems and furniture. Fabric formwork largely depends on gravity and the elasticity of the fabric. If the material is elastic, it will give way to the concrete, creating shapes that are not possible with a rigid mould. Making a Y-shaped mould out of Lycra, a type of flexible fabric similar to Spandex, Form Found Design uses robotic arms to stretch the material before the concrete is poured into the mould. The possible forms the material can take from being stretched by the robotic arms are predicted beforehand, using a computer programme.

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Reinforcing cables are then cast within the shapes of the façade to deliver tensile forces between members, before the concrete is added. This results in Y-shaped concrete pieces that were all slightly shaped differently, while still looking similar. The individual pieces are attached to each other with bolts by hexagon shaped parts, to make a facade system without a repetitive pattern. To make the facade even more playful, are made two layers of the cladding. The system is self-supporting.

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